rear feed applicator for flag krimptite ? quick disconnect female terminals doc no: ats-638027600 release date: 08-20-09 uncontrolled copy page 1 of 5 revision: b revision date: 01-13-11 maximum insulation diameter strip length conductor crimp cut-off tab wire rear feed mini-mac applicator application tooling specification sheet order no. 63802-7600 features quick set-up time; plus the crimp height, track and feed adjustments can be preset in applicator conductor and insulation rings allow quick adjustme nt for conductor and insulation diameter change applicator designed to industry standard mounting a nd shut height 135.80mm (5.346") directly adapts to most automatic wire processing m achines scope products : flag krimptite? quick disconnect female terminals , 14-16 awg. terminal order no. terminal eng. no. wire size tab size insulation diameter strip length awg mm2 mm in. mm in. mm in. 19008-0028 bbz-1148 16-14 1.30-2.00 4.75 by 0.51 .1 87 by .020 n/a n/a 7.94 .313 19008-0029 bbz-1148-032 16-14 1.30-2.00 4.75 by 0.8 1 .187 by .032 n/a n/a 7.94 .313 19008-0031 bbz-1159 16-14 1.30-2.00 6.35 by 0.51 .2 50 by .020 n/a n/a 7.94 .313 definition of terms the above terminal drawing is a generic terminal re presentation. it is not an image of a terminal lis ted in the scope.
rear feed applicator for flag krimptite ? quick disconnect female terminals doc no: ats-638027600 release date: 08-20-09 uncontrolled copy page 2 of 5 revision: b revision date: 01-13-11 crimp specifications terminal order no. terminal eng. no. wire size conductor crimp height pull force minimum mean go no go awg mm2 mm in. mm in. mm in. n lb. 19008-0028 bbz-1148 14 2.00 1.55 .061 1.42 .056 1.68 .066 222.4 50.0 16 1.30 133.4 30.0 19008-0029 bbz-1148-032 14 2.00 1.55 .061 1.42 .056 1.68 .066 222.4 50.0 16 1.30 133.4 30.0 19008-0031 bbz-1159 14 2.00 1.55 .061 1.42 .056 1.68 .066 222.4 50.0 16 1.30 133.4 30.0 seam seam shall not be open and no wire allowed out of t he crimping pull force should be measured with no influence fro m the insulation crimp. the above specifications a re guidelines to an optimum crimp. tool calibration to recalibrate this applicator, make sure the power is completely shut off on the press. 1. the applicator must be properly installed in the pr ess. 2. crimping dies must be properly installed in the app licator. 3. the recommended method of measuring the crimp heigh t of the conductor dies is the soft metal slug method . see figure 1. 4. the slug must have a diameter 0.51mm (.020) larger than the x no go dimension before crimping. 5. place the soft metal slug (solder) into the nest of the bottom die and crimp (by hand cycling the press) si milar to a terminal. the crimp height can be measured wi th a blade type micrometer or dial caliper, (dimension x). 6. adjustment of the crimp height can be accomplished by indexing the conductor cam. the letter a gives t he loosest position and k gives the tightest positio n. a total adjustment of 0.50mm (.020) can be achieved by adjusting the conductor cam. note: if the crimp height is too tight on the setti ng a, check the shut height of the press. see th e industrial mini- mac applicator manual section 2.1 for adjustments. molex does not sell gauge pins contact your local i ndustrial supplier. x crimp height conductor crimp die use soft metal slug method e1 use soft metal slug (solder) method to measure the x dimension. verify tooling crimp height calibration by referring to the go/no go dimensions shown in the chart. crimp profile e2 figure 1
rear feed applicator for flag krimptite ? quick disconnect female terminals doc no: ats-638027600 release date: 08-20-09 uncontrolled copy page 3 of 5 revision: b revision date: 01-13-11 parts list rear feed applicator 63802-7600 item order no engineering no. description quantity perishable tooling 63802-7670 63802-7670 tool kit (all y items) ref 1 63801-5519 63801-5519 conductor punch (upper die) 1 y 2 19230-0086 24854-23 conductor anvil (indenter die) 1 y 3 19229-0120 23650-43 cutter housing 1 y 4 19229-0121 23650-44 cutter plunger 1 y other components 5 19229-0095 23650-45 cutter back plate 1 6 19230-0038 24854-08 feed finger 1 7 19230-0101 24854-09 guide rail 1 8 19230-0106 24854-25p guide and hold down 1 9 19250-0038 24855-23 compression spring 1 10 63801-7160 63801-7160 terminal drag assembly 1 11 63801-7701 63801-7701 cutter striker 1 12 63803-5134 63803-5134 conductor bushing 1 frame 13 19230-0084 24854-05 slide (terminal track) 1 14 63801-2600 63801-2600 rear feed frame 1 15 63801-2603 63801-2603 base 1 hardware 16 n/a n/a m3 by 10 long shcs 2** 17 n/a n/a m4 by 8 long shcs 6** 18 n/a n/a m4 by 8 long bhcs 2** 19 n/a n/a m4 by 12 long shcs 2** 20 n/a n/a m6 by 10 long bhcs 6** 21 n/a n/a m8 by 20 long bhcs 1** 22 n/a n/a m8 flat hard washer 1** 23 n/a n/a 6mm by 10 long dowel pin 4** ** available from an industrial supply company such as msc (1-800-645-7270).
rear feed applicator for flag krimptite ? quick disconnect female terminals doc no: ats-638027600 release date: 08-20-09 uncontrolled copy page 4 of 5 revision: b revision date: 01-13-11 figure 2 (2) 17 23 14 14 (2) 18 21 (4) (2) 2 7 20 4 15 17 17 12 16 15 23 1 3 5 9 8 11 6 (2) (2) (2) (2) (2) 19 20 ref 13 22 19 10 (2) assembly drawing
rear feed applicator for flag krimptite ? quick disconnect female terminals doc no: ats-638027600 release date: 08-20-09 uncontrolled copy page 5 of 5 revision: b revision date: 01-13-11 notes 1. molex recommends an extra perishable tooling kit be maintained at your facility. 2. verify tooling alignment by manually cycling the pr ess and applicator before crimping under power. che ck that all screws are tight. 3. slugs, terminals, dirt and oil should be kept clear of work area. 4. wear safety glasses at all times. 5. for recommended maintenance refer to the mini-mac m anual. caution : this applicator should only be used in a press w ith a shut height of 135.80 mm (5.346). tooling damage could result at a lower setting. caution : to prevent injury never operate this applicator without the guards supplied with the press or wire-processing machine in place. reference the pr ess or wire processing manufacturers instruction manual. caution : molex crimp specifications are valid only when us ed with molex terminals, applicators and tooling. wear safety glasses at all times . http://www.molex.com
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